Custom Electrical Panels

A custom electrical panel is a specialized control system that integrates advanced technologies to manage electrical systems effectively. Unlike standard panels, custom panels are designed to address the specific needs of a project, ensuring optimal performance, safety, and efficiency.

At scorefrigeration , we specialize in designing and manufacturing custom electrical panels that cater to diverse industries, such as cold storage, pharmaceuticals, food processing, and industrial automation. Our panels are built with precision, using high-quality components and adhering to international standards.

Key Features of Custom Electrical Panels

1. Tailored Design:
   • Configurations customized to match the exact requirements of your project.
   • Modular design for easy upgrades and scalability.
2. Advanced Control Systems:
   • Integration of programmable logic controllers (PLCs) for automation.
   • Digital controllers with programmable settings for temperature, humidity, and other parameters.
3. Safety Mechanisms:
   • Circuit breakers, thermal overload relays, and surge protection devices.
   • Phase failure and voltage fluctuation protection.
4. Energy Management:
   • Real-time monitoring of energy consumption.
   • Load balancing and optimization to reduce energy waste.
5. Remote Monitoring and Control:
   • IoT-enabled panels for remote access via mobile apps or web platforms.
   • Alerts and notifications for fault detection and maintenance needs.
6. Durability and Reliability:
   • Enclosures with IP ratings (e.g., IP54 or higher) for dust and moisture resistance.
   • High-quality materials resistant to corrosion and environmental stress.
7. User-Friendly Interface:
   • Intuitive HMIs (Human-Machine Interfaces) for easy operation.
   • Clear labeling, color-coded wiring, and detailed circuit diagrams.
8. Compliance with Standards:
   • Adherence to global standards such as IEC, IEEE, and NEC.
   • Certifications for safety and performance.

Applications of Custom Electrical Panels

1. Cold Storage Facilities:
   • Designed for sub-zero and above-zero cold rooms.
   • Precise control of temperature, humidity, and refrigeration systems.
2. HVAC Systems:
   • Integration with chillers, air handling units, and fan coil systems.
   • Energy-efficient operation for heating, cooling, and ventilation.
3. Industrial Automation:
   • Control of motors, pumps, conveyors, and other machinery.
   • Process automation for manufacturing and production lines.
4. Pharmaceutical and Food Industries:
   • Temperature and humidity control for sensitive products.
   • Compliance with regulatory standards for quality and safety.
5. Renewable Energy Projects:
   • Integration with solar panels, wind turbines, and battery storage systems.
   • Smart energy management for off-grid and hybrid applications.
6. Data Centers:
   • Uninterruptible power supply (UPS) and backup systems.
   • Precision cooling and environmental control.

Components of a Custom Electrical Panel

1. Main Circuit Breaker:
   • Protects the entire system from overcurrent and short circuits.
2. Sub-Circuit Breakers:
   • Distribute power to individual circuits or equipment.
3. Contactors and Relays:
   • Automate switching operations for lights, motors, and HVAC systems.
4. Digital Controllers:
   • Programmable thermostats and timers for precise control.
   • Brands like Danfoss, Siemens, or Schneider Electric.
5. Surge Protectors:
   • Safeguard sensitive electronics from voltage spikes.
6. Signal Indicators and Alarms:
   • Visual and auditory alerts for faults or abnormal conditions.
7. Terminal Blocks:
   • Color-coded terminals for organized wiring and easy troubleshooting.
8. Enclosure:
   • Durable metal casing with electrostatic powder coating.
   • IP-rated for protection against dust, water, and corrosion.

Why Choose scorefrigeration’s Custom Electrical Panels?

1. Expertise:
   • Over 45 years of experience in designing and manufacturing electrical systems.
2. Customization:
   • Tailored solutions to meet the unique needs of your project.
   • Options for single-phase, three-phase, or hybrid systems.
3. High-Quality Components:
   • Use of trusted brands like Danfoss, Schneider, and Siemens.
   • Durable materials for long-term reliability.
4. Advanced Technology:
   • IoT integration for smart monitoring and control.
   • PLC-based automation for complex processes.
5. Comprehensive Support:
   • Technical assistance and after-sales service.
   • Training programs for operators and maintenance teams.
6. Energy Efficiency:
   • Optimized designs to reduce energy consumption.
   • Support for sustainability goals with renewable energy integration.

Design and Manufacturing Process

1. Consultation:
   • Discuss your specific requirements, including capacity, functionality, and environmental conditions.
2. Design:
   • Create a detailed design plan, incorporating all necessary features and components.
3. Manufacturing:
   • Use of advanced manufacturing techniques and high-quality materials.
4. Testing:
   • Rigorous testing to ensure compliance with performance and safety standards.
5. Installation:
   • Professional installation by experienced technicians.
6. After-Sales Support:
   • Comprehensive maintenance and repair services to ensure long-term reliability.

Benefits of Custom Electrical Panels

1. Enhanced Performance:
   • Tailored solutions ensure optimal operation for your specific application.
2. Improved Safety:
   • Advanced protection mechanisms reduce the risk of electrical hazards.
3. Scalability:
   • Easily expandable to accommodate future needs.
4. Cost Savings:
   • Reduce downtime through predictive maintenance.
   • Minimize energy waste with intelligent load management.
5. Future-Proof Design:
   • Compatible with emerging technologies like AI and machine learning.

Examples of Custom Electrical Panels by scorefrigeration

1. Cold Room Panels:
   • Suitable for sub-zero and above-zero environments.
   • Equipped with digital thermostats, phase controllers, and alarm systems.
2. HVAC Control Panels:
   • Integrated with chillers, air handlers, and fan coils.
   • Energy-efficient operation with real-time monitoring.
3. Industrial Automation Panels:
   • Designed for process control and equipment automation.
   • PLC-based systems for complex operations.
4. Renewable Energy Panels:
   • Compatible with solar inverters and battery storage systems.
   • Smart energy management for hybrid applications.